The future
of Metal
Manufacturing

Forg3D revolutionizes metal production with precision and eco-friendly solutions.

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Forg3D is the NEXT evolution of Wire-Arc Additive Manufacturing (WAAM) technology, offering a new and better way to shape metal.

Traditional metal manufacturing methods are outdated—Forg3D represents the future of metal forming.

Advantages

Our proprietary tech offers an industrial solution to an industrial problem, allowing the adoption of AM for even the most advanced sectors and applications.

Proprietary algorithms ensure precision and repeatability, optimizing deposition and material integrity.

Adaptive Algorithms – Material Intelligence – In-Process Monitoring

(Directed Energy Deposition) DED STAR

Our evolution technology removes barriers in large-scale metal 3D printing

3D Printed
Forgings

Reliability of castings and forgings, but enhanced – any metal, any size, any geometry.

Coding Metal

Proprietary algorithms and datasets redefine the possibilities of metal manufacturing.

Blending alloys

Unlimited possibilities, from tailored properties to Functionally Graded Materials (FGMs).

Manufacturing Solutions

Transforming Industries, Shaping the Future. From defense to Space, our technology is driving innovation where it matters most.

.01

New
Build

with unparalleled control, monitoring and prediction capabilities, we are pursuing qualification of the STAR process to finally unlock the benefits of AM for even the most advanced sectors.

.02

Legacy
Parts

Digital Twinning and re-engineering from designs and drawings, Digital Metal Forming makes anything possible, even to the extent of simulating the wear on key components from years in service to offer replacements for existing systems, vehicles and machines.

.03

Repair
In-Place

the DED STAR process offers unique benefits for Repair In-Place (or Repair in Situ) solutions, from complex shapes to extreme enviornmens. Integrating 3D scanning, the latest developments in computer-aided modelling, and our own novel tech for in-process monitoring, our automated Repair In Place (RIP) solutions provide the first meaningful steps towards off-planet manufacturing.

.04

Automated
Manufacturing

with unprecedented automation potential, we are removing the human element for increased safety and productivity, again a key step on the ladder to off-planet operations where remote control is no longer good enough and full automation is key.

.05

Containerised and mobile manufacturing

Repair, legacy parts or even new build can sometimes be required in remote and challenging environments, so our systems are built to eventually be containerised and forward deployable anywhere on Earth. Eventually, this is how we will take manufacturing off-planet for Lunar Infrastructure and to support humanity’s exploration of the Solar System.

Aerospace

Precision, strength, and lightweight solutions for next-generation aircraft and spacecraft.

Defense

Rapid, scalable production for mission-critical components.

Energy

High-performance parts for nuclear, renewable, and traditional energy sectors.

Space

Laying the foundations for technologies that will unlock Lunar Manufacturing and support the colonisation of Mars.

Mining & Maritime

Durable, large-scale components for the most demanding environments.

About Us

Forg3D was founded to challenge the status quo in metal manufacturing. Our mission is to replace the inefficiencies of forgings and castings with smarter, faster, and more sustainable solutions, while laying the foundation for manufacturing beyond Earth.

Using a proven technology, WAAM, we have removed the traditional barriers to its industrial adoption for advanced manufacturing at scale.

Innovation should break barriers, not bend to them.

Manufacturing must evolve to meet the needs of tomorrow.
Technology can transform industries and inspire a better future.

Ready to revolutionize
your metal
manufacturing?

Let’s talk about how Forg3D can bring your designs to life.

Contact us